Custom Full Zip Cardigan Manufacturer
A full zip is the hardest knit to pattern: the design has to continue across an opening that moves. We chart the left and right fronts as one design and split them afterwards.
Technical specifications
The pattern has to match across the opening
On a pullover, a mismatch between front and back is invisible. On a full zip it is the first thing anyone sees: the stripes step, the checks break, the motif cuts off at the placket.
The reason is always the same — the two fronts were charted independently, so the pattern starts from a different row on each side.
We chart the body as a single design and split it at the centre line, so the pattern continues across the zip exactly as drawn.
What you customise on a wholesale full zip cardigan
Closure, pocket placement and pattern continuity are the three decisions that change the order.
- Zip — two-way, one-way, metal or nylon, and whether it is set into a band or the knit itself
- Pattern continuity — continuous across the opening, or deliberately mirrored
- Pockets — welt, patch or zip; lined, and whether the pattern runs across them
- Collar — rib, stand-up, hood, or shawl
- Yarn — acrylic, cotton, wool blend, cashmere blend, recycled
- Labels and packaging — woven neck label, care label, hang tag, polybag
Every option you choose on this style
Anything not listed is still worth asking about — send the reference and we will tell you whether it can be knitted, and what it changes in the quote.
How a custom full zip cardigan is made here
The chart is the hard part; the knit follows.
- Chart and program — the body is charted as one design and split at the centre line
- Sample — a physical sample in 72 hours, zipped and worn open and closed
- Knitting and linking — left front, right front, back and sleeves knitted and linked
- Zip setting — placket stabilised, zip set, pattern alignment checked against the sample
- Inspection and dispatch — measured and photographed before packing
Wholesale order terms
Why we don't publish a price
A custom product has no universal price. Two orders for what looks like the same sweater can land far apart, because the number is built from the specifics below — and a factory that quotes you a figure before asking these questions has not costed your order at all.
- Yarn and material — acrylic, cotton, wool and cashmere are different products, not the same product at three prices — the fibre decides hand feel, weight and cost together
- Size and fit — a kids' size and an adult 2XL draw different yarn on a different machine setup, and a full size curve spreads the fixed cost differently
- Knitting structure — a plain jersey knit and a textured relief or intarsia panel run at different speeds on different machines — the construction is the single biggest driver of machine time
- Colour count — every additional colour in a jacquard chart means another yarn feed and another colour change on every row, so a 3-colour motif and a 13-colour all-over pattern are not close in cost
- Wastage and yield — complex charts, textured structures and cut-and-sew patterns lose more material on the machine. That loss rate is a real line in the cost, and it moves with the design
- Quantity — pattern charting and machine programming are fixed costs — the longer the run, the thinner they spread across each piece
- Trims and packaging — woven labels, hang tags, foil boxes, polybags and Pantone-matched yarn all add per piece, and each one is a separate quote line
Send us your design (a sketch or a phone photo is enough), your size range, your quantity and your delivery destination. We come back with a costed quote against the actual product you are buying — usually within one business day. No charge, no commitment. Request a quote →
How much does it cost? A made-to-order product has no single list price, but there is a published starting point: 100% acrylic with a three-colour jacquard, DDP to the USA. Everything above that is built from your yarn and material, your size range, the knitting structure and colour count, the wastage the design produces, your quantity, and the trims and packaging you choose. Change any one of those and the price changes. The current figure, the eight variables that move it and the terms behind it are in our cost guide: https://bentepromo.com/blog/bulk-personalized-christmas-sweaters-cost-per-unit. Send your design, size range, quantity and delivery destination and we return a costed quote against the actual product you are buying, usually within one business day.
Questions buyers ask first
How much does it cost?
A made-to-order product has no single list price, but there is a published starting point: 100% acrylic with a three-colour jacquard, DDP to the USA. Everything above that is built from your yarn and material, your size range, the knitting structure and colour count, the wastage the design produces, your quantity, and the trims and packaging you choose. Change any one of those and the price changes. The current figure, the eight variables that move it and the terms behind it are in our cost guide: https://bentepromo.com/blog/bulk-personalized-christmas-sweaters-cost-per-unit. Send your design, size range, quantity and delivery destination and we return a costed quote against the actual product you are buying, usually within one business day.
Can you match a check or stripe across the zip?
Yes, and it has to be planned at the chart rather than corrected at sewing. We chart the two fronts as one continuous design and split it at the centre, so the pattern lines up across the closed zip. Send a photo of what you want it to look like closed and we will chart to that.
Are you a factory or a trading company?
We own the knitting floor in Dalang, Dongguan. Knitting and linking happen on our own machines, and woven work is ours as well. Anything outside those — certain finishing, printing on some materials, hard goods — comes from partner workshops, and we say which is which instead of claiming everything is in-house.
What do you need from me to quote?
Artwork or a reference image, the size range, the quantity you have in mind, and the destination country. A vector file is best but a sketch or a phone photo is enough to start — our CAD team turns it into a knit chart and sends it back for your approval before anything runs.
How We Protect Your Order
Your money and quality are covered at every step. We welcome third-party inspection (SGS, QIMA, BV) before you pay the balance.
30% deposit, 70% on delivery
Never 100% upfront — pay the balance only before shipping.
Letter of credit (L/C)
We accept L/C — the strongest buyer protection available.
Photo approval before dispatch
Photos and video at every stage, approved by you.
Factory visits welcome
Come see your order being made on our Dalang floor.
Send the artwork and the quantity
A vector is ideal, a sketch is enough. You get a knit chart, a yarn recommendation and a costed quote against the actual product you are buying — usually within one business day.
Request a full zip cardigan manufacturer Quote →